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TM
POWER MONITORING
INSTALLATION GUIDE
AE006
DIMENSIONS
METER
STRIP
4.0”
(102 mm)
2.75”
(70 mm)
E30 Current Sensor Repair Kit
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Follow safe electrical work practices. See NFPA 70E in the USA, or applicable local codes.
• This equipment must only be installed and serviced by qualified electrical personnel.
• Read, understand and follow the instructions before installing this product.
• Turn off all power supplying equipment before working on or inside the equipment.
• Use a properly rated voltage sensing device to confirm power is off.
DO NOT DEPEND ON THIS PRODUCT FOR VOLTAGE INDICATION
• Only install this product on insulated conductors.
Failure to follow these instructions will result in death or serious injury.
DANGER
NOTICE
• This product is not intended for life or safety applications.
• Do not install this product in hazardous or classified locations.
• The installer is responsible for conformance to all applicable codes.
• Mount this product inside a suitable fire and electrical enclosure.
PRODUCT IDENTIFICATION
AE006 E30 Current Sensor Repair Kit (includes one AE006
board, one 100A split-core CT, and one 18-inch round
ribbon cable)
INSTALLATION
Disconnect and lock out power to the panel.
1. Remove the at ribbon cable connecting the CT strip to the headers on the E30
main circuit board.
2. Install the AE006 adapter board into the electrical panel using SNAPTRACK or DIN
rail clips (both included) inside the panel.
3. Use the included round ribbon cable to connect the header on the E30 main
circuit board to the header on the repair kit adapter board labelled “METER.” Use
the existing ribbon cable to connect the CT strip to the header on the repair kit
adapter board labelled “STRIP.”
METER
STRIP
21 19 17 15 13 11 9 7 5 3 1
20 18 16 14 12 10 8 6 4 2
4. Use the numbers in the above
diagram to identify the damaged
current sensor on the solid-core strip.
This number corresponds to a specic
terminal block and jumper on the
adapter board.
5. Wire a split-core CT to the terminal
block corresponding to the damaged
sensor on the strip. When tightening
terminals, ensure that the correct
torque is applied: 1.92 to 2.28 in-lb
(0.22 to 0.269 N-m)
6. Snap this new CT onto the conductor in the panel.
Clean contacts before closing CT.
7. Remove the jumper corresponding to the damaged
sensor. The jumper can be either stored on one of the
pins or discarded.
8. Repeat steps 4 through 6 for each damaged current
sensor (one replacement 100A split-core CT is included with the AE006; additional
CTs (H6803R-0100) are available for purchase).
9. Reconnect power to the panel. Note there is a 2% decrease in accuracy for the
repaired circuit.
OPERATION
The AE006 E30 CT repair kit provides a solution for mechanically damaged or suspect
CTs within the E30 panelboard monitoring system. The kit includes one AE006 board
with a single 100A split-core CT and a ribbon cable. The AE006 board is connected to
the main E30 board via ribbon cable. The split-core CT is wired to the AE006 board,
and it replaces the damaged sensor on the solid-core CT strip.
✓
Close CTs until the clasp clicks
into place to ensure that contact
surfaces are rmly seated.
D
E
B
A
C
100 Amp
A = 1.2” (29 mm)
B = 0.8” (20 mm)
C = 0.7” (16 mm)
D = 1.6” (40 mm)
E = 2.1” (53 mm)
METER
STRIP
Note: Clean split-core
contacts before closing.
Split-core CT
Conductor
Observe precautions for handling static sensitive
devices to avoid damage to the circuitry that
is not covered under the factory warranty.
RoHS
Compliant
50
(H6803R-0100 CT only)
(2 pages)
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